Manufacturing · Capability Consulting

Digital transformation across 15 manufacturing plants

Downtime and reactive maintenance were eating into output. Cloud ERP and AI-driven predictive maintenance changed the economics.

The challenge

Operational inefficiencies, supply-chain friction and reactive maintenance were driving avoidable downtime across 15 plants.

Disconnected systems made real-time visibility — and fast decisions — difficult.

Implemented a cloud-based ERP for real-time visibility across plants and supply chain.

Deployed AI-driven predictive maintenance to fix issues before they stopped the line.

Automated supply-chain workflows to shorten lead times and reduce stockouts.

Outcome

20%

Less unplanned downtime

35%

Better supply-chain efficiency

40%

Lower maintenance costs

The manufacturer reported roughly $15M in annual savings from reduced downtime.

Client identity is confidential; figures are as reported at project close.

More work

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Book a 30-minute discovery call and we'll tell you honestly whether we can help.